how is marshmallow actually made

Corn syrup, starch, sugar and water are mixed with the gelatin. The fluffy mixture is piped through long tubes and then cut into equal pieces. To create shaped marshmallows like Peeps, a special nozzle moves back and forth to cut the marshmallow into recognizable shapes. Marshmallows also can be made at home.
how is marshmallow actually made

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Marshmallows are made of only three things, and they come together in a complex chemical dance to make your taste buds sing

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Marshmallows seem simple when you look at them on their powdery, sugary surface. “A marshmallow is a yummy, chewy, airy confection that takes advantage of many unique food-science properties,” says Linda Wright, director of food research and discovery at the Hershey Company. “All the ingredients contribute to the delightful texture and flavor of the experience of a marshmallow.” And whether you make them yourself or pop them from a bag, these puffy little sweets have magic to them because of the chemistry of the ingredients and how they interact.

A typical marshmallow contains sugar, corn syrup, and gelatin, plus some air. That’s it. “A marshmallow is basically a foam that’s stabilized by gelatin,” says Richard Hartel, a food engineer at the University of Wisconsin–Madison. In marshmallows, the foam is made up of air suspended in the liquid sugar mixture.

Gelatin is probably the most important part of a marshmallow, because it serves as the scaffolding that keeps all the sugar and flavor goodness in place and gives the marshmallow its stretchy, gooey texture. Gelatin is made by partially breaking down collagen, the main connective material in animal tissues, into smaller protein molecules.

“Collagen is a triple helix. It’s a helix of helices,” says Matt Hartings, a bioinorganic chemist at American University. When you’re making marshmallows, one of the first things you do is add the gelatin to warm water. The heat causes the helices to partially unravel so that the protein strands spread out in the water, Hartings says. As the water starts to cool, parts of the gelatin molecules called junction zones wind back together in threes, making up that helix of helices. However, some parts of the gelatin don’t wind back together and instead remain floppy and flexible. This structural mix of bendy and firm parts is what gives gelatin its elasticity, perfect for making bouncy foods like marshmallows.

This elasticity is “hard to simulate with any other protein or hydrocolloid, although people have tried,” Hartel says. Vegan marshmallows do exist, and they use soy protein and carrageenan instead of gelatin. Carrageenan, which comes from seaweed, consists of chains of polysaccharides that form helices, but it’s not as firm as gelatin. Together with soy protein, it forms a matrix-like complex, which gives the animal-product-free marshmallows a bouncy texture similar to that of gelatin-based marshmallows. Fantastic elastic Gelatin comes from collagen that’s been partially broken down by either an acidic or an alkaline treatment and then purified. The elastic gelatin strands can then transition between a liquid and a gel, unraveling under heat and twining back together when cooled.

Credit: Will Ludwig/C&EN/Adapted from

Another useful characteristic of gelatin is that it forms a thermo-reversible gel, which means that it can melt and reset, flipping back and forth between liquid and gel depending on the temperature. “The melting point of gelatin is about 95 °F (35 °C), which is just below normal body temperature,” Wright said in an email. “This contributes to how marshmallow melts smoothly in the mouth when eaten.”

Candymakers can change the texture of gelatin-containing foods by varying how much gelatin they use, Hartel says. For example, marshmallows and gummy bears are both made of gelatin, corn syrup, and sugar. “We use more gelatin in a gummy bear than we do in a marshmallow, because we want the gummy bear to have firm characteristics,” he says. In a gummy bear, the gelatin forms a gel structure by itself. In a marshmallow, there’s another component: air.

To make a marshmallow, you whip air into the gel between its melting and solidifying stages so that the gel grabs the air and enmeshes it in a tangled 3D polymer, Hartel explains. “If you’ve done it right, you whip [the mixture] just above the melting point of the gelatin. Then it cools below the gel point, and it solidifies,” Hartel says. The solidified gelatin matrix then holds onto the air whipped into it to stay puffy and soft. You could whip air into a gummy-bear mixture and make it big and billowy too, Hartel says. How much air would it take to puff up this stiffer mixture? “A lot,” he says.

But of course, while vital to the marshmallow’s fluffiness, air is not the only thing trapped inside that matrix. It wouldn’t be a treat without the sweet stuff, specifically sugar and corn syrup.

The two sweeteners are actually different. Sugar, or sucrose, is a disaccharide made up of one glucose and one fructose molecule linked together. Corn syrup is a mixture of the sugars dextrin, maltose, and dextrose in water.

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Corn syrup pulls double duty in a marshmallow. It doesn’t crystallize like sugar does, plus it actually reduces the amount of dissolved sugar that crystallizes. A marshmallow with no sugar, only corn syrup, would be much less sweet because corn syrup is not as sweet as sugar, Hartel says. Corn syrups can also have varied amounts of different saccharides, so the type of corn syrup used also matters, Wright says. “It can provide a range of textures from chewy to tender depending on the type of corn syrup selected when mixed with sucrose.”

How much of each sweetener you add can make or break the texture of the marshmallow, because the syrup can keep the sugar from crystallizing. Sugar crystals tend to make confections more brittle than stretchy, a texture known as “short,” Hartel says. These grained marshmallows, like Spangler Candy’s Circus Peanuts, tend to be harder and less fluffy.

“The difference in formulation between something like a Circus Peanut and a Jet Puffed [marshmallow] is the ratio of sucrose to corn syrup,” Hartel says. A Circus Peanut has more sugar and less corn syrup, while in marshmallows it’s the other way around.

Some of the most famous varieties of marshmallows are Peeps, the sugar-covered chicks and bunnies made by Just Born. People tend to get creative with the brightly colored marshmallow candies, from crafting dresses and science dioramas, to performing sadistic lab tests on them. There’s also a sport called Peeps jousting. The rules are simple. Two Peeps chicks face each other in a microwave, and each has a toothpick pointing at their opponent. You then microwave the combatants for around 40 s (depending on the strength of your microwave). The Peeps inflate as they heat up. The first one to stab the other wins. You can do this with regular marshmallows too, but the results aren’t as cute.

As you press the Start button on the microwave, a lot of things happen at once, Hershey’s Wright says. “Water molecules start to vibrate and heat and soften the sugar matrix. Also, the air bubbles heat up and expand. Since the sugar matrix surrounding the bubbles is softened, the bubbles are allowed to expand. The marshmallow expands and puffs up,” she said in an email. The Peeps’ behavior is thanks to the ideal gas law—that introductory chemistry gem that links temperature and volume, Hartel says.

But as the candy puffs up, some of the air bubbles burst, causing the marshmallow to deflate like a popped balloon, Wright says. “When the marshmallow cools, the bubbles shrink, and the sugar matrix hardens,” which is why microwaved Peeps can get hard as rocks. “Additionally, the loss of water can make the texture crunchy.”

Whether they’re jousting them or just eating them, people seem to like Peeps. They are the best-selling nonchocolate Easter candy, according to Just Born, and in 2021 the company teamed up with PepsiCo to make a marshmallow-flavored soda. However, chugging a Peepsi won’t recreate the fluffy, gooey, exploding sweet puffball of a real marshmallow. And we have food chemistry to thank for these fluffy treats.

This story replaces an article by Rachel Petkewich published April 17, 2006, and goes into more detail about how the different ingredients contribute to the formation, flavor, and texture of marshmallows. Chemical & Engineering News ISSN 0009-2347 Copyright © 2024 American Chemical Society

This Is How Marshmallows Are Really Made

FAQ

What are marshmallows really made of?

A typical marshmallow contains sugar, corn syrup, and gelatin, plus some air. That’s it. “A marshmallow is basically a foam that’s stabilized by gelatin,” says Richard Hartel, a food engineer at the University of Wisconsin–Madison. In marshmallows, the foam is made up of air suspended in a liquid sugar mixture.

What part of the animal is marshmallow?

The gelatin used as a thickening agent in certain marshmallows, puddings and ice creams is made from animal products – the bones, skin and cartilage of pigs and cattle.

Are marshmallows still made from pork?

Although most gelatin is obtained from pigs bones, there is no meat present in sweet marshmallows. Most marshmallows contain gelatin which is a substance obtained from collagen found in the bones of various animals, including cattle, pigs and fish.

How healthy are marshmallows?

Marshmallows are a sweet treat that many of us enjoy with hot chocolate, on top of sweet potatoes, or even shaped into peeps at Easter time. But these fluffy white puffs aren’t very nutritious. Marshmallow ingredients usually include just sugar, corn syrup, and gelatin.

What are marshmallows made of?

It’s all because of what marshmallows are made of. What Are Marshmallows? Marshmallows are made of sugar and corn syrup, and, whether they’re made at a candy factory or you make them at home, they also contain gelatin. But the key ingredient is whipped air.

Is marshmallow gluten free?

Most marshmallow are gluten-free, although, some may contain trace amounts of gluten. So, people with gluten intolerance must take the ones labeled as gluten-free.

Are marshmallows made by hand?

Surprisingly, by this time, the hard part’s done. Marshmallows have been made for a long time, and before extrusion was added to the process in the 1950s, marshmallow shaping was done by hand. According to The New York Times, it was a labor- and time-intensive process.

How do you make marshmallows?

The process for making marshmallows involves combining sugar, corn syrup, and water and then bringing that mixture to a boil. The sugar syrup makes the marshmallows sweet and, when heated to a specific temperature, helps give them their texture. After adding gelatin, the concoction is then whipped which incorporates air.

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